Fusion Stereo Amplifier PP AM100010 User Manual

POWERPLANT  
AMPLIFIER MANUAL  
PP-AM300010  
PP-AM120040  
PP-AM200010  
PP-AM60020  
PP-AM100010  
 
CONTENTS  
AMPLIFIER SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pg 4  
AMPLIFIER INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pg 5  
FOUR CHANNEL AMPLIFIER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pg 6  
TWO CHANNEL AMPLIFIER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pg 8  
MONOBLOCK AMPLIFIERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pg 10  
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pg 12  
RECORD YOUR PRODUCT DETAILS HERE:  
MODEL NUMBER  
DATE OF PURCHASE  
AFFIX RECEIPT HERE  
Version 1.0  
2
3
 
AMPLIFIER SPECIFICATIONS  
ACCEPTABLE AMPLIFIER LOADS  
Model  
4 Ohm  
2 Ohm  
1 Ohm  
YES*1  
YES*2  
NO  
PP-AM120040  
PP-AM300010 (Monoblock)  
PP-AM200010 (Monoblock)  
D-Class  
YES*1  
YES  
YES *2  
YES  
NO  
YES  
YES  
NO  
PP-AM60020  
PP-AM300010  
PP-AM200010  
PP-AM100010  
Class  
D-Class  
Max Power Rating  
3000 Watts  
2000 Watts  
Frequency Response 20Hz - 320kHz  
20Hz - 320kHz  
YES  
YES  
Dimensions (mm)  
Power Ratings  
436(L) x 278(W) x 60(H)  
436(L) x 278(W) x 60(H)  
YES  
YES  
850 Watts RMS per Channel  
@ 4 Ohms 1% THD+N  
600 Watts RMS x 1 Channel  
@ 4 Ohms 1% THD+N  
*1 Per Channel and Bridged Channel(s), *2 Per Channel ONLY  
1300 Watts RMS per Channel  
@ 2 Ohms 1% THD+N  
900 Watts RMS x 1 Channel  
@ 2 Ohms 1% THD+N  
NB : PP-AM100010 IS NOT 1 Ohm STABLE  
1500 Watts RMS x 1 Channel  
@ 1 Ohms 1% THD+N  
1000 Watts RMS x 1 Channel  
@ 1 Ohms 1% THD+N  
AMPLIFIER INSTALLATION  
INSTALLATION WARNING  
1. Ensure the 12V lead is disconnected from the battery before you connect any  
new equipment.  
2. Ensure the mounting location will not interfere with the gas tank, brake lines or  
electrical wiring.  
3. Ensure the Amplifier is securely fastened to the vehicle to prevent damage in the  
event of an accident.  
4. Ensure all wiring is protected to avoid pinching or crushing which could result in  
damage to the audio system.  
PP-AM100010 (Monoblock)  
D-Class  
PP-AM120040 (4 Channel)  
Class AB  
Class  
Max Power Rating  
1000 Watts  
1200 Watts  
Frequency Response 20Hz - 320kHz  
10Hz - 100kHz  
Dimensions (mm)  
Power Ratings  
386(L) x 278(W) x 60(H)  
546(L) x 278(W) x 60(H)  
400 Watts RMS x 1 Channel  
@ 4 Ohms 1% THD+N  
620 Watts RMS x 1 Channel  
@ 2 Ohms 1% THD+N  
125 Watts RMS per Channel  
@ 4 Ohms 1% THD+N  
165 Watts RMS per Channel  
@ 2 Ohms 1% THD+N  
330 Watts RMS Bridged Channels  
@ 4 Ohms 1% THD+N  
5. Ensure the mounting location has sufficient air flow around the amplifier. If the  
amplifier is mounted in an enclosed space a 3” fan with ducting should be used  
to aid in air flow.  
6. Do not mount any amplifier on a subwoofer enclosure as extended exposure to  
vibration may cause malfunction of the amplifier.  
7. Ensure you use the recommended gauge wire/cable for all amplifier  
connections.  
PP-AM60020 (2 Channel)  
Class AB  
Class  
Max Power Rating  
600 Watts  
Wiring  
Ensure the audio system is turned off before making any connections to the amplifier,  
speakers or source unit. Failure to do so could result in permanent damage to the  
audio system.  
Frequency Response 10Hz - 100kHz  
Dimensions (mm)  
Power Ratings  
436(L) x 278(W) x 60(H)  
125 Watts RMS per Channel  
@ 4 Ohms 1% THD+N  
190 Watts RMS per Channel  
@ 2 Ohms 1% THD+N  
390 Watts RMS Bridged Channels  
@ 4 Ohms 1% THD+N  
When wiring the FUSION amplifier ensure that the cable is protected from sharp  
objects and always use rubber grommets when wiring through metal panels. Ensure  
all terminals and connections are protected from the vehicle chassis and from each  
other as failure to do so could result in permanent damage to the audio system.  
4
5
 
6. Front Input Level  
FOUR CHANNEL AMPLIFIER  
This control is used to match the input level of the amplifier to the output level of your source unit  
1. Turn the amplifier level to zero.  
2. Turn the volume of the source unit to ¾ and the bass and treble to zero.  
3. Adjust the level control until the desired maximum volume is achieved without distortion.  
4. Failure to follow these steps may cause permanent damage to the audio system.  
PP-AM120040  
1
2
3
16  
7. Frequency Control – Front X-Over  
12dB/Octave crossover, variable from 32Hz to 320Hz. (For adjustment procedure see 16.)  
8. Filter Selector – Front X-Over  
a.  
b.  
c.  
LPF – Select for subwoofer(s).  
Flat – Select for full range speakers.  
HPF – Select for mid/full range speakers when using a subwoofer in the system.  
9. Bass Boost Control  
8
10  
13  
Adjust the Bass Boost to the desired level.  
10. Filter Selector – Rear X-Over  
LPF - Select for subwoofer(s).  
Flat – Select for full range speakers.  
HPF – Select for mid/full range speakers when using a subwoofer in the system.  
11. Frequency Controller – Rear X-Over  
12dB/Octave crossover, variable from 32Hz to 320Hz.  
For adjustment procedure see 16.  
5
11  
12  
4
9
14  
6
15  
7
12. Rear Input Level  
1. Speaker Output Connections  
This control is used to match the input level of the amplifier to the output level of your head unit  
1. Turn the amplifier level to zero.  
2. Turn the volume of the head unit to ¾ and the bass and treble to zero.  
3. Adjust the level control until the desired maximum volume is achieved without distortion.  
4. Failure to follow these steps may cause permanent damage to the audio system.  
Ensure that the speakers are connected observing correct polarity.  
2 Ohm minimum speaker impedance for stereo operation  
4 Ohm minimum speaker impedance for bridged operation  
2. Fuses  
Ensure fuses are replaced with the same type and rating.  
13. Power ON LED  
Amplifier is operational when illuminated.  
3. Power  
FUSION amplifiers should be connected directly to the 12V battery terminal with an inline fuse or  
circuit breaker as close to the battery as possible.  
14. Protection LED  
Ground  
When illuminated the amplifier is in protection mode due to any of the following fault conditions.  
Short Circuit, Thermal, Output Short, DC Offset.  
When grounding/earthing your amplifier ensure that the location is a good source of ground  
(preferably the floor pan). Make sure the metal is clean of paint etc, as a poor earth could  
damage your audio system.  
15. Rear Input Connectors  
Remote Turn On  
Choose the correct length RCA interconnects and run them to the RCA outputs of the  
source unit. Avoid running beside other looms and or power cable.  
This connection turns the amplifier ON and should be connected to the remote turn on lead from  
the Head Unit. If one is not available a switched 12V source must be used.  
16. Setting the Crossover  
4. Output Connectors  
a. Diagram for crossover settings for 5” or larger full range speakers.  
b. Diagram for crossover settings for mid/full range speakers when using a subwoofer in  
your system.  
Line level output for connection to an additional amplifier  
5. Front Input Connectors  
c. Diagram for crossover settings for subwoofers.  
NB: The gray section indicates acceptable frequency ranges.  
Choose the correct length RCA interconnects and run them to the RCA outputs of the source  
unit. Avoid running beside other looms and or power cable.  
6
7
 
5. Input Connectors  
TWO CHANNEL AMPLIFIER  
Choose the correct length RCA interconnects and run them to the RCA outputs of the source  
unit. Avoid running beside other looms and or power cable.  
PP-AM60020  
6. Input Level  
1
2
3
This control is used to match the input level of the amplifier to the output level of your head unit  
1. Turn the amplifier level to zero.  
12  
2. Turn the volume of the head unit to ¾ and the bass and treble to zero.  
3. Adjust the level control until the desired maximum volume is achieved without distortion.  
4. Failure to follow these steps may cause permanent damage to the audio system.  
7. Frequency Control  
a.  
b.  
12dB/Octave crossover, variable from 32Hz to 320Hz.  
(For adjustment procedure see 12.)  
8. Filter Selector - Crossover  
10  
LPF - Select for subwoofer(s).  
Flat – Select for full range speakers.  
HPF – Select for mid/full range speakers when using a subwoofer in the system.  
9. Boost Control  
Adjust the Bass Boost to the desired level.  
c.  
10. Power ON LED  
Amplifier is operational when illuminated.  
5
9
4
8
11  
6
7
11. Protection LED  
When illuminated the amplifier is in protection mode due to any of the following fault conditions.  
Short Circuit, Thermal, Output Short, DC Offset.  
1. Speaker Output Connections  
Ensure that the speakers are connected observing correct polarity.  
12. Setting the Crossover  
2. Fuses  
Ensure fuses are replaced with the same type and rating.  
a. Diagram for crossover settings for 5” or larger full range speakers.  
b. Diagram for crossover settings for mid/full range speakers when using a subwoofer in your  
system.  
c. Diagram for crossover settings for subwoofers.  
NB: The gray section indicates acceptable frequency ranges.  
3. Power  
FUSION amplifiers should be connected directly to the 12V battery terminal with an inline fuse or  
circuit breaker as close to the battery as possible.  
Ground  
When grounding/earthing your amplifier ensure that the location is a good source of ground  
(preferably the floor pan). Make sure the metal is clean of paint etc, as a poor earth could  
damage your audio system.  
Remote Turn On  
This connection turns the amplifier on and should be connected to the remote turn on lead from  
the Head Unit. If one is not available a switched 12V source must be used.  
4. Output Connectors  
Line level output for connection to an additional amplifier.  
8
9
 
4. Output Connectors  
MONOBLOCK AMPLIFIERS  
Line level output for connection to an additional amplifier  
PP-AM100010, PP-AM200010, PP-AM300010  
5. Input Connectors  
Choose the correct length RCA interconnects and run them to the RCA outputs of the source  
unit. Avoid running beside other looms and or power cable.  
1
2
3
6. Input Level  
This control is used to match the input level of the amplifier to the output level of your head unit  
1. Turn the amplifier level to zero.  
2. Turn the volume of the head unit to ¾ and the bass and treble to zero.  
3. Adjust the level control until the desired maximum volume is achieved without distortion.  
4. Failure to follow these steps may cause permanent damage to the audio system.  
7. Frequency Control  
12dB/Octave Low Pass crossover, variable from 32Hz to 320Hz.  
11  
8. Subsonic Filter  
This is a variable control that filters out all sub bass frequencies below the set point at 12dB/  
Octave.  
9. Boost Control ( Rear )  
Adjust the Bass Boost to the desired level  
10. Remote Level Control  
Connect the Remote Level Controller using the supplied cable.  
5
6
7
8
9
10  
4
12  
11. Power ON LED  
Amplifier is operational when illuminated.  
1. Speaker Output Connections  
Ensure that the speakers are connected observing correct polarity.  
12. Protection LED  
When illuminated the amplifier is in protection mode due to any of the following fault conditions.  
Short Circuit, Thermal, Output Short, DC Offset.  
2. Fuses  
Ensure fuses are replaced with the same type and rating (PP-AM100010 Pictured Above).  
PP-AM100010  
PP-AM200010  
PP-AM300010  
25A x 3  
40A x 3  
40A x 4  
3. Power  
FUSION amplifiers should be connected directly to the 12V battery terminal with an inline fuse or  
circuit breaker as close to the battery as possible.  
Ground  
When grounding/earthing your amplifier ensure that the location is a good source of ground  
(preferably the floor pan). Make sure the metal is clean of paint etc, as a poor earth could  
damage your audio system.  
Remote Turn On  
This connection turns the amplifier on and should be connected to the remote turn on lead from  
the Head Unit. If one is not available a switched 12V source must be used.  
10  
11  
 
TROUBLESHOOTING  
NOTES  
PROBLEM  
POSSIBLE REASON  
SOLUTION  
Amplifier not  
switching on.  
Power LED  
not ‘ON’  
• No +12V to power wire  
• Check fuses and connections to battery  
• No power to remote  
wire  
• Check Remote Turn ON connection(s)  
to head unit  
• Fuse broken  
• Replace fuse with correct type and  
amperage  
Amplifier not  
working, but  
status LED ‘ON’  
• Fuse on amplifier blown  
• Amplifier too hot  
• Replace fuse with correct type and  
amperage  
• Move amplifier to vented area  
• Turn head unit down  
• Speaker wires shorted  
• Check that there are no speaker wires  
shorted to another wire or to the  
vehicle chassis  
No sound  
• RCA Signal  
• Check RCA connection to head unit  
• Gain control not set up  
• Ensure you have set up the amplifier  
gain level control  
• Head Unit  
• Amplifier  
• Check head unit volume level  
• Check all power, remote on and  
groundconnections  
• Speakers  
• Check speakers for wire shorts  
12  
13  
 
NOTES  
PUBLISHED BY FUSION ELECTRONICS LIMITED:  
© Copyright 2008 by FUSION Electronics Limited.  
All rights reserved. Specifications and design are  
subject to change without notice.  
YOU CAN HELP PROTECT THE ENVIRONMENT!  
Please remember to respect the local regulations:  
Hand in the non-working electrical equipment  
to an appropriate waste disposal center.  
14  
15  
 

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